It is important to know what bottle filling machine is the most suitable for your business. Selecting the right one gives many advantages to your operations such as increased productivity, minimized human errors, enhanced speed, better precision levels, larger consistency of fill, and saved money. Your present and future productions depend on the bottle filling machines that you will choose.
So to avoid mistakes, the best way, if you are picking the right liquid filling machine, is to carefully focus on the requirements of your company and identify the specifications. Here are some guides to help you select the right one for your business needs.
5 Important Things to Consider When Selecting Bottle Filling Machines
1. Viscosity
Viscosity is frequently described as the thickness of a fluid. There are fewer filling options if a liquid has a higher viscosity. On the contrary, free-flowing and low viscosity liquids can be filled by either a vacuum filling system or a volumetric system. A vacuum filling system has a special filling nozzle arrangement that suctions liquid into a bottle. A volumetric system uses a pneumatically powered piston to move a fixed amount of liquid.
2. Production Environment
Manual bottle filling machines can be utilized nearly anywhere. All you need is a steady surface where you can secure the machine. Meanwhile, semi-automatic and fully automatic filling equipment needs a supply of compressed air, electricity, or both to operate.
3. Container
Knowing the shape, size, and type of material that a container is made of can help in choosing the right bottle filling machines that will fill it. Firm plastic and glass bottles can be filled with thinner, free-flowing liquids by a vacuum-level filling machine. But flexible bottles, jars, or pouches need a volumetric filling system. A volumetric system that has a mobile ‘Wander Nozzle’ is required for big containers beyond 5 liters in which the operator can fill the containers at ground level.
4. Production Scale
Production scales between a few dozen and a few hundred can be accomplished using a manual or semi-automatic filling system. Regular production of 1,000 needs a higher level of automation to have a greater production rate. If you are looking for a suitable bottle filling machine, semi-automatic and manual filling systems are faster to clean and switch for another filling application than using fully automatic filling systems. Production scales can be increased through the use of rotary infeed and outfeed tables which permit operators to put and eliminate many containers quickly, conveyor systems that pass containers automatically via a filling process, or multi-headed filling systems which can fill 12 containers at the same time.
5. Fill accuracy
The level of accuracy must also be considered in your choice of bottle filling machines. A vacuum level filling system may be suitable to use for a finished product that is visible inside the bottle that is to be displayed in a retail store because it can fill bottles to the same height. This is useful when you are filling glass bottles which can vary due to their thickness. Meanwhile, volumetric filling systems are suitable for a broader range of viscosities and container types.
ALSO READ: The 5 Different Types of Filling Machines and Their Applications to Your Production Line
There are several considerations that you must keep in mind when selecting suitable bottle filling machines for your business. Following these guides can help you avoid committing mistakes that might negatively affect your current and future productions. Choosing the right one can bring benefits to your business like increased productivity, fewer human errors, and improved speed in operations among others.
Elixir is a recognized supplier of industrial equipment that can accomplish multiple functions at various points on the assembly line. Our One Stop Solutions are designed to meet the operational requirements of businesses including, but not limited to, printing and packaging companies in the Philippines. Elixir Industrial Equipment provides local distribution and complete post-sales servicing of Matrix products. Matrix is an Italian company that specializes in filling systems and inspection technology for both carbonated and non-carbonated beverages. Elixir gives the proper training, installation, and routine maintenance of Matrix products. Do you need guidance in choosing the right bottle filling machines for your business? Elixir can help.